Basic Concept of Process Costing (Case study 01)

 In a process costing several process may be occurred ,in  every process total cost are must be transferred to next department  like  2nd  department  and also 2nd department added some cost like material+labor+ factory overhead cost thus again total cost must be transfer to the 3rd  department.it is the inherent nature of the process costing but problem is when any department  take place inspection like 90% stage when tracing normal and abnormal spoilage and recommended material are added after 90% inspection as a good unit and also indicate spoilage rate of 3% of good output considered normal. we may exercise  

 In a process costing there are two types of process costing method are applied,like



01.FIFO costing Method 

02.Average costing method


01.Details description under FIFO  costing method:-

Under FIFO costing method there is no change in quantity schedule same as normal. but change in   cost charged to the department section & also change in cost accounted for as follows section & Equivalent production units.but where existing  more department  lost unit not adjust in the beginning inventory

 

Cost charged to the department section :-

under this section beginning inventory cost  included in total cost but not apply per unit cost.

Say for example,


Cost from beginning inventory                                 total cost                                    unit cost

                                             Material                          1020                                            -

                                          conversion cost                  8925                                            -

   Cost added by department,

  Material                                                                            TK.  31488.00                     3.2                    

Conversion cost (Labor+factory overhead)                      Tk.259548.00                        25.8


              Total cost added                                               TK,291036                                   29.00                                                                                            

Total cost to be Accounted for                             TK.300981                    Tk.29. per unit

 

 

 Cost accounted for as follows section:- 

under this section  cost transferred to finished good at first charging the beginning inventory cost+cost added work this unit  in this period and then  cost transfer from current year cost of production+cost of wip ending inventory like,

 

Cost Accounted for as follows:-

Cost Transfer to finished goods:

Cost  from beginning inventory

                                Material    =  1020

+ work this period  (200*3.20)= 640

                Conversion cost        = 8925

+ work this period (150*25.80)= 3870

               total transfer  from beginning inventory                             =14455


 Cost  from  current year unit of production:-

               (9100units*29 per unit)                                                      =263900                                                            

 Cost from wip ending inventory

material (540*3.20)                                                                              =1728

 conversion(810*25.80)                                                                      =   20898

                            Total cost accounted for                                              300981 

 

 

 

Additional computations

Equivalent of production:-

 

                                                                                       Material                           conversion  cost

 

units transfer to finished goods                                   9600 units                                       9600 units                               

 less beginning   inventory (60% complete)                   ( 500 )                                                (500)

unit tarted & complete this period                                    9100                                               9100               

 Add.Beginning inventory work this period (40%,30%) 200                                                   150

     Wip ending inventory(60%,90%)                           540                                                810

 Total equivalent units are                                               9840                                                10060      


Cost per unit 

Material =Tk.31488/9840units

                       tk.3.20 per units


   Conversion cost=tk.259548/10060

                           =TK.25.80


02.Details description under Average  costing method:-

 

 

 

 

 

 

Cost of completed units (25000Units*10 per unit)                         Tk.250000

normal spoilage  all related to unit transferred to finished googds

cost from pre deppt(750units*4.50per unit)                                       TK.3375

conversion(720units*5per unit)                                                           TK.3600

     

Total cost accounted for                                 


following Example


Example:-01.

Department 02 record for April shows 

Received from department -1                                            30000 units

 Cost                                                                                 Tk.135000.00

Cost added in 2nd department,

Material                                                                            TK.  12500.00                                         

Conversion cost (Labor+factory overhead)                      Tk.139340.00

Transferred to finished goods                                            25000 units

Ending work in process  inventory (50% complete)       4200 units

Required 

Prepared a cost  production report for department -2

Solution 

Quantity schedule 

Units received from preceding department                           30000 units

units transfer to finished goods                                                25000

wip (50 % complete)                                                                4200

unit lost in process (normal spoilage 25000*3%)                   750

unit lost in process (abnormal spoilage 800-750)                    50

                               Total                                                      30000 units                                                                                      


Cost charged to the deppt                               total cost (TK)                                unit cost


Cost from predeppt (30000units)                       TK.135000.00                                4.50

 Cost added by the deppt :                                    

              Material                                              TK.12500                                       0.50

Conversion cost                                               TK. 139340                                       5.00

Total cost added                                               TK,151840                                    5.50                                                                                              

Total cost to be accounted for                             TK.286840                     Tk.10. per unit



Cost accounted for as follows:-

Transfer to finished goods:

cost of completed units (25000Units*10 per unit)                         Tk.250000

normal spoilage  all related to unit transferred to finished googds

cost from pre deppt(750units*4.50per unit)                                       TK.3375

conversion(720units*5per unit)                                                           TK.3600


Cost transfered to factory oH-Abnormal spoilage:

Cost from pre deppt      (50*4.50per unit)                                        TK. 225

Conversion (48*5per unit)                                                               TK. 240

Wip ending inventory:

Cost from pre deppt      (4200*4.50 per unit)                                   TK. 18900

Conversion cost(2100*5perunits)                                                    TK. 10500

Total cost accounted for                                                                  TK.  286840


Additional computations

Equivalent of production:-

 

                                                                                       Material                           conversion  cost

 

units transfer to finished goods                                   25000 units                                       25000 units                               

 Ending work in process  inventory (50% complete)                                                                2100units

                 (4200*50%)

unit lost in process (normal spoilage- 750*96%)                                                                      720units

unit lost in process (abnormal spoilage- 50*96%)                                                                     48units


 Total equivalent units are                                                                                                           27868 units


Cost per unit 

Material =Tk.12500/2500units

                       tk.50 .00 per units


   Conversion cost=tk.139340/27868

                           =TK.5.00











































































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